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Image Library | The Pullen Collection
 

Introduction

In November 2007, Derek Pullen kindly donated a number of original film radiographs of historical importance to the Shaw Inspection Systems Image Library. Amongst other firsts in a long and distinguished career, Derek was involved in pioneering radiography of gas turbine engines. The film radiographs donated by Derek are from this ground breaking imagery.

In 1970 both D.A.W. Pullen, then of Non-Destructive Testing Centre Harwell and P.A.E. Stewart, then Group Leader, Advanced Projects Sections, Rolls-Royce Ltd, Bristol Aeroengine Division were instrumental in performing the first ever radiography on a running gas turbine, the Olympus 593 for Concorde. Over the next decade continued collaboration resulted in a both a refinement of and an expansion of techniques. Initial studies were performed using gamma radiography (Cobolt 60 and Iridium 192) and an 8MeV linear accelerator. Later investigations were performed with cold neutron radiography using the 6H facility on Harwell's DIDO Reactor.

Film Digitisation

These film radiographs have been digitised using a Kodak LS85 Film Digitizer at 254dpi (0.1mm per pixel) to provide a 12-bit image. For the purposes of this website, the 12-bit images have been contrast stretched, before conversion to 24-bit colour (8-bit grey scale).

All the radiographs, with the exception of the two cold neutron radiographs are 14" x 17", which have a digitised size of approximately 3500 x 4200 pixels. The cold neutron radiographs are smaller (12" x 15.5") and have a digitised size of 3000 x 3900 pixels. All the radiographs are copies of the originals, which were exposed over 30 years ago.

Kodak LS85 Film Digitizer
 
 
 

Figure 3, 1981 Paper

Two (A & C) of these four radiographs were used for Figure 3 of Derek's 1981 paper titled 'Radiographic Photogrammetry yields valuable data in studies of running Gas Turbines'. The caption for this figure reads, 'An unexpected variation in a turbine seal between two different engine conditions would have been very difficult to verify without radiography, if even possible.'. From Derek's own notes Radiograph A is of the High Pressure (HP) Turbine of a large turbojet engine. The focal point is the rear root seal on the HP1 disc. The engine was static (cold). Radiograph B is for the same position, but with the engine running at a low power setting. Note the movement of the seal. Radiograph C is in the same position, but with the engine in a high power setting. The seal has moved even further and become disengaged.

 
 
Radiograph A
Engine static (cold).
Radiograph B
Engine at low power.
Radiograph C
Engine at high power.
 
 
On Radiographs A, B, and C there is a dark semi circle, at the top of the image. The Linac was re-aligned to correspond with this feature and Radiograph D was acquired with the engine running at high power. From this radiograph it can be seen that there is a significant gap between the rear face of the annular combustion chamber and the front face of the HP Nozzle Guide Vanes.  
Radiograph D      
 

Figure 7, 1981 Paper

These two cold neutron radiographs were used for Figure 7 of Derek's 1981 paper titled 'Radiographic Photogrammetry yields valuable data in studies of running Gas Turbines'. The caption for this figure reads, 'Two neutron radiographs of an engine. The left view of a static condition and the right view with the engine running. The oil is liquid in the static view and aerated in the dynamic view.'. From Derek's own notes Radiograph D is a cold neutron radiograph of a static helicopter turbine showing liquid lubricant in the central shaft (half full), the scavenge chamber and downpipe, and a vapour bubble in the horizontal scavenge pipe below. neutron radiograph of the same engine running, showing the central shaft full of lubricant which is also jetting out of the end bearing into the scavenge chamber. The lubricant in the scavenge down pipe is heavily aerated, and there is a large vapour lock in the horizontal scavenge pipe below. These two radiographs enabled remedial action to be taken to overcome these problems

 
Radiograph E Radiograph F
 

Other Radiographs

This set of radiographs are aligned on the rear end of the High Pressure Compressor and the front of the Combustion Chamber of a large turbofan engine. Radiograph F is with the engine cold static, and the other two radiographs are at different power levels.

 
 
Radiograph G Radiograph H Radiograph I  
 

References

  • PuIlen, D.A.W., 1971, 'Radiography applied to determining Dynamic Conditions inside Aero Gas Turbines'. British Journal of NonDestructive Testing, Vol. 13, March 1971, pp. 42-45.
  • Stewart, P.A.E., 1972, 'Radiography of Gas Turbines in Motion'. Chartered Mechanical Engineer, Vol. 19. May 1972. pp. 65-67.
  • PuIlen, D.A.W., 1974, 'High Energy Radiography: a new technique in the development of efficiency and integrity in aero gas turbine engines'. Materials Evaluation, Vol. XXXII, No. 2, February 1974, pp. 25-30 and p. 37. Also in ATOM (Journal of the UKAEA), No. 212, June 1974, pp. 108-120.
  • Stewart, P.A.E., 1975, 'Engine Testing using Advanced Techniques'. The Aeronautical Journal, Vol. 79, No. 776, August 1975, pp. 331-346.
  • Stewart, P.A.E., 1978, 'High Energy X-ray TV of Gas Turbines on Test'. Chartered Mechanical Engineer, Vol. 25, No. 4, April 1978.
  • PuIlen, D.A.W., 1978, 'Radiographic Image Processing'. Recent Developments in Nondestructive Testing. pp. 5-12. Welding Institute, Abington, Cambridge, 1978
  • .
  • PuIlen, D.A.W., 1978, 'Dynamic Radiographic using an Image Intensifier'. British Journal of Non-Destructive Testing, Vol. 20, No. 6, November 1978, pp. 291-295.
  • Stewart, P.A.E., 1980, 'Cold Neutron Imaging for Gas Turbine Inspection'. Real Time Radiologic Imaging: Medical and Industrial Applications. ASTM STP7I6, pp. 180-198.
  • PuIlen, D.A.W., 1981, 'Radiographic Photogrammetry yields valuable data in studies of running Gas Turbines', Mechanical Engineering Technology, Vol. 1, No. 2, July 1981, pp-27-31.

  •  RELATED INFORMATION
    The Pullen Collection
      Film Digitisation
      Radiograph A
      Radiograph B
      Radiograph C
      Radiograph D
      Radiograph E
      Radiograph F
      Radiograph G
      Radiograph H
      Radiograph I
             
    Products
      X-Ray Detectors
      Film Digitization
      Kodak LS85
             
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